A cooler car company at a glance

The Sohazar Automobile Co., one of the largest manufacturers of parts for automobile parts in Iran, was founded in Golpayegan in 1998 and started with the contract of Cooler Pride Supply with Sazeh Gostar Company. In 1378, the company started to produce air conditioner parts for the first time and in 1380 managed to get the standard of excellence in quality systems.

Cooperation with Saipa, Iran Khodro, Bahman Group and the production of various truck and truck coolers is another achievement of the company, which results in the export of products in 1394.

In addition to creating employment in the city, the goals of this company can be to use the most efficient local labor force and hence create additional value added.

The refrigerator compartment has automatic assembly lines for evaporator, compressor and condenser assembly, laboratory and heated room on two separate sites.

Business Needs

Due to the lack of proper coordination between production units, quality control and warehouse, differences in stock inventory records arose that could not be ascertained by the accuracy of the reports received. In addition, the occurrence of various errors in the loading and carrying out of warehouse operations, the process of warehousing and the acquisition of accurate information from the inventory was difficult and costly. Also, in the stock of raw materials, due to the necessity of accurate delivery of delivery components from the supplier, as well as their delivery to production, a precise and high-quality system was needed.

The car cooler company needed an optimized solution to improve the operation of the warehouse, which could, in addition to mechanizing this operation, increase the accuracy and value added.

The results of using Barcode-based warehouse storage management and RFID system partners (combined RFID and barcode system)

In the automobile cooler factory, which is the leading vendor of the RFID-based warehouse storage management solution in the product warehouse, nowadays, after finishing the final stages of packaging, each item has unique tags. Entry, exit, and census operations in the warehouse are done in a systematic and fast manner, and the implementation of warehouse processes is more precise and agile.

Also, in the warehouse of raw materials, using the barcode warehouse management approach, the goods delivered from the supplier after the implementation of the quality control operations are tagged and their operations in the warehouse and their delivery to production (leaving the warehouse) The system is faced with a fast and accurate accuracy.

By adding the tracking factor (in the inventory of raw materials with the name of the batch number and in the product batch as batch number), the process of tracking products and controlling their entry and exit considerably faster and easier, and contributed to high speed and high RFID. The storage time will be reduced to a third for a period of time. These were among the core needs of the customer that was overcome.

Due to the high volume of goods and their hard handling and the low physical capacity of the warehouse compared to the goods produced, RFID indirect vision and long-distance readings made the input and output processes with high precision.

Using this solution, the company has achieved the following goals:

• Full assurance of unloaded and unloaded goods; using a Handheld Terminal to process the goods from the unit to the warehouse of the product and withdraw goods from the warehouse of the product in accordance with the license to download.
• Tracking a specific product in the warehouse; using the warehouse’s Warehouse (for example, using the license when leaving the warehouse, the product that is intended to be identical is identified by all the goods available).
• Doing uninterrupted tasks even when disconnecting online with the server; with the offline function of the equipment (so that when the system is online, all the operations of obtaining a license, sending documents and receiving basic information offline and through the physical connection of the Hundigold to the computer Accepts).
• Speeding up and monitoring the process of entering and leaving the warehouse; by creating specific organizational forms in the system for reporting on the operation of the warehouse.
• Speeding up the process of warehousing and product conflicts; mechanizing all the processes and using simultaneously the warehouse and handheld terminals;
• Transparency in the management of various product cabinets; by registering in-warehousing documents with warehousing in the warehouse (at least two hours), managers can use inventory of newly-manufactured goods (or goods delivered from the supplier in the warehouse of materials) Initially, get notified right away.

Inventory process with RFID and bar code technology; Eliminating the difference between packaging and product storage

HandHeld is handled by the handwritten torch and is filed in accordance with the license, in the event of an error, at the time of the conflict. Similarly, when leaving the trailer, the trays on the trailer are read at high speed on the basis of the exit permit.

RFID control gate (for product warehouse); Ensure tagging

The use of the control gate system improves the system’s performance, and it is possible to quickly and precisely prevent unrecorded palettes, corrupted tags, wrong tags, or two tags to the product storage.

By identifying any of the above items, the system alerts the siren and the lights.